Research

Preparation and Characterization of Durable Flame Retardant Cotton using Nontoxic Flame Retardant Ammonium Etidronate

 2025.9.3.

The Functional Chemical Materials Research Laboratory, Institute of Applied Chemistry, Faculty of Chemistry, Kim Il Sung University has developed flame-retardant cotton by producing highly flame-retardant and combining it with cotton cloth to minimize fire hazard through the flame-retardant processing of clothing including melting and shade cloth or protective cloth in outdoor structures.

Ammonium etidronate, a green product of nontoxic organophosphorus flame retardant, was synthesized from acetic acid, phosphorus oxychloride and phosphorous acid, in which dicyandiamide was used as coupling agent. Moreover, optimum condition for the combination of ammonium etidronate with cotton cellulose was established.

In the first step reaction for the synthesis of ethidronic acid from acetic acid, the optimum acetic acid/oxychloride/phosphorous phosphorous acid molar ratio is 1/1.5/3, condensation reaction temperature 100 °C, condensation reaction time 3h, hydrolysis reaction time 4h, and hydrolysis temperature 100 °C with 80~83% yield.

In the second step for the synthesis of ammonium etidronate, a flame retardant from etidronic acid and urea, optimum etidronic acid/urea molar ratio is 1/3, reaction temperature 100°C, and reaction time 2h, with 87~90% yield.

The mechanical and physical properties of the flame retardant cotton samples were slightly reduced compared to the control samples, but there is no limit in application.

Finding of reaction conditions that can increase the grafting rate of the reaction for the flame retardant treatment of cotton is a step forward in the production of flame retardant cotton fabrics.

In March 2024, the results were published on "Iranian Polymer Journal" as a title of "Preparation and characterization of durable flame retardant cotton fabrics using phosphorylation reaction of cellulose with ammonium etidronate"(https://doi.org/10.1007/s13726-024-01287-9).